Spare Parts Contact

Efficient filling of high-viscosity glucose syrup

Filling high-viscosity syrup faster and with greater control:
High-viscosity glucose syrup is transferred from IBCs to mixing tanks using an F 580 S FOOD progressive cavity pump, reducing filling time from 120 to 45 minutes.

Medium

High-viscosity glucose syrup

Container

IBC

Solution

Progressive cavity pump F 580S and spur gear drive motor

The Challenge

High-viscosity glucose syrup needs to be transferred from IBCs into various mixing tanks. The current dispensing process, which relies on gravity flow, is time-consuming and inefficient.

Long filling time

Free drainage takes up to 120 minutes per IBC and delays the production process.

High viscosity

Viscous syrup makes continuous pumping difficult and increases discharge times.

Cleaning effort

Frequent cleaning requires components that are easy to disassemble and hygienic.

The solution:

F 580 S FOOD progressive cavity pump

The F 580 S FOOD progressive cavity pump enables the controlled transfer of highly viscous media from IBCs. In the bearing flange version with a helical gear motor, the speed can be flexibly adjusted to accommodate temperature and viscosity. The system allows for easy disassembly for cleaning and precise filling via weighing technology.

Spur gear drive motor

Rotational speed can be adjusted flexibly

Food-grade hose

Hygienic transfer to the destination container

Application-Specific Accessories

Custom configurations available upon request

Process Flow

From the IBC to rapid filling in four steps

1. Position the pump

The eccentric screw pump is installed on the IBC and prepared for the pumping process.

2. Start the grant

The helical gear motor drives the pump and enables continuous delivery of the syrup.

3. Monitor the fill volume

The mixing tank sits on a scale, allowing for controlled dosing. 

4. Clean the unit

The pump can be disassembled in just a few simple steps and cleaned hygienically. 

Flexible adaptation to the medium

The speed of the helical gear motor can be adjusted to account for temperature and viscosity. This ensures that the conveying process remains stable and efficient, even when product properties fluctuate significantly.

120→45

minutes reduced

 

variabel

Adjustable speed

fast

cleaning possible

Downloads & Certificates at a glance.

Find brochures, data sheets, and certificates quickly, neatly organized and available at any time. Everything you need for planning, purchasing, and documentation is in the Media Center.

Go to the Media Center

Products used

Progressive cavity pumps VISCOPOWER

Pure Power for low- to high-viscosity fluids

To the Product Overview

Three-phase motors

For extended operating time and extreme operating conditions

To the Product Overview

More real-world application reports

Specific application scenarios, suitable setups, and clear solutions—our application reports show how FLUX pumps are used in real-world applications.

Hygienic Mixing and Pumping of Low-Viscosity Oils

View Case

Hygienic Transfer of Liquid Cocoa Butter

View Case

Safely transfer 30% sodium hydroxide solution from an IBC

View Case

Hygienically and nearly completely transfer tomato paste concentrate

View Case

Get in touch.
Find documents.

Sales & Advice

Select a pump suitable for the application
We determine the medium, flow rate, viscosity and operating environment.

Request a consultation

Requests for quotations

Please send us your requirements
We will assess your requirements and advise you on the most suitable option.

Get in touch

Service & Support

Documents for planning, operation and servicing
Find user manuals, dimension sheets, technical specifications and FAQs.

To the service section