Filling Systems
Filling systems are used wherever fluids need to be filled or emptied from drums, IBCs, or canisters quickly, safely, and with precise dosing. A FLUX filling system consists of a combination of a pump, drive motor, and accessories tailored to the specific application.
The product range extends from manual pump sets to semi-automatic systems with FLUXTRONIC metering, all the way to the FLUX FILL GT filling system with weighing technology, which is certified for calibration.
Manual Filling Systems
Manually fill various media quickly and safely.
Semi-automatic systems
Use a flow meter to precisely measure out preset quantities and fill containers with consistent results.
SAFETEC Pump Set
Safely and carefully empty enclosed IBCs and drums.
FLUX-FILL GT
Semi-automatic filling system with weighing technology: accurate, efficient, and reliable filling.
Advantages
Ready to use right away
Pre-assembled pump sets – components are designed to work together, so no individual configuration is necessary.
Dosing at the push of a button
The FLUXTRONIC® control system automatically stops at the preset quantity—reproducibly and independently of the operator.
Calibrated Weighing Technology
FLUX FILL GT operates in compliance with FPackV—for the filling of small and medium-sized batches subject to calibration requirements.
Safe, sealed discharge
SAFETEC empties sealed chemical containers via the dip tube—drip-free, with no contact between the staff and the contents.
Applications
Typical applications and areas of use for FLUX filling systems.
Universal Filling
Acids, alkalis, fuels, oils, and water from drums and IBCs—using manual pump sets.
Media Requiring Dosage Control
Semi-automatic dispensing of preset quantities—controlled by FLUXTRONIC with automatic stop.
Food and Pharmaceuticals
Food- and pharmaceutical-grade sets – FDA, 3-A, media-compatible materials.
Ex-proof bottling
Flammable and highly flammable media – ATEX-compliant explosion-proof pump sets.
Bottling Subject to Calibration Requirements
FPackV-compliant weighing technology with FLUX FILL GT – for filling products for sale.
Sealed Containers of Hazardous Substances
Closed drainage via a suction lance with SAFETEC—drip-free, no contact with the fluid.
Safely Dosing Acids and Bases into Electroplating Baths with SAFETEC
How a manufacturer of construction chemicals saves time and materials through battery technology and quick-change motors.
Precise Pouring of Viscous Dispersion Plaster
A manufacturer uses a VISCOPOWER pump set to fill 10-liter buckets with high-viscosity dispersion plaster from a production tank.
Efficient Filling of High-Viscosity Glucose Syrup
High-viscosity glucose syrup is transferred from IBCs to mixing tanks using an F 580 S FOOD eccentric screw pump—filling time reduced from 120 to 45 minutes
Filling Systems Comparison
Key performance indicators and features at a glance – for selection and comparison.
| FEATURE | MANUAL SYSTEMS | SEMI-AUTOMATIC SYSTEMS | FLUX-FILL GT | SAFETEC |
|---|---|---|---|---|
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| Dosing Method | Manual (dispensing nozzle) | Flow measurement | Weighing technology (FPackV) | Flow measurement |
| Automatic Stop | – | ✓ | ✓ | ✓ |
| Media Range | Universal, up to 30,000 mPas | Low to high viscosity | Low-viscosity, foaming, aggressive chemicals | Low-viscosity, aggressive chemicals |
| Container Types | Drums, IBCs | Drums, IBCs | All types of containers due to self-priming pump | All types of containers due to self-priming pump |
| Explosion Protection (ATEX) | ✓ (depending on configuration) | ✓ (depending on configuration) | – | – |
| Food Compliance | ✓ (depending on configuration) | ✓ (depending on configuration) | ✓ (optional) | – |
| Legal-for-Trade Accuracy (FPackV) | – | – | ✓ | – |
| Closed System | – | – | ✓ | ✓ |
| Ideal For | Simple manual filling operations | Simple semi-automatic filling, small batches | Filling sales containers in accordance with FPackV; also suitable for larger batches | Batch dosing processes; increased safety when handling aggressive media |
| View Product | View Product | View Product | View Product |
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