FLUX-FILL GT Filling System

Certified weighing technology supports filling operations in compliance with prepackaging regulations (FPackV).

The FLUX-FILL GT semi-automatic filling system fills low-viscosity and slightly foaming liquids quickly and accurately. The system is designed for small and medium batch sizes. It operates using either bottom-up or top-fill filling methods and can be used with or without automatic container changeover. Filling programs are managed directly via the operator terminal and can be recalled securely when needed.

Depending on the application, the product is supplied via hermetically sealed magnetic drive pumps or other pump systems. Combined with FLUX pumps and accessories, this creates a compact semi-automatic filling solution.

Features

  • Semi-automatic filling system for small and medium-sized container batches
  • Calibrated weighing technology for filling quantities from 0.5 to 50 kg
  • Filling in accordance with the Prepackaged Goods Ordinance is possible
  • Suitable for low-viscosity liquids up to 150 mPas
  • Higher viscosities available upon request
  • Safe filling of slightly foaming media
  • Selectable overfill and underfill modes
  • Integrated filling program management
  • Parameterization via operator terminal
  • Single-operator use with safety features
  • Stainless steel filling table
  • Automatic control of the feed pumps
  • Password protection for high operational security
  • System configuration delivered in a calibratable state

Advantages

  • Precise, calibrated filling in accordance with the Prepackaged Goods Regulation (FPackV), depending on the system configuration
  • Reduces underfilling and overfilling during the filling process
  • Increases process reliability through integrated safety functions
  • Starts the filling process only when a container is detected
  • Simplifies recurring filling tasks through stored programs
  • Supports safe operation with foaming and low-viscosity media
  • Reduces operator effort through automatic pump control
  • Enables flexible batch filling with or without container changes
  • Can be expanded with compatible pumps and feed components
  • Provides a compact filling solution for internal use and sales

Media Examples

  • Aqueous liquids up to 150 mPas
  • Mildly foaming media
  • Cleaning agents
  • Acids
  • Alkalis
  • Chemicals
  • Low-viscosity fluids
  • Higher-viscosity media available upon request

Technical Specifications

Feature Specification
System Type Semi-automatic filling system
Filling Principle Weight-based filling
Weighing technology Calibrated, depending on system configuration
Filling range 0.5 to 50 kg
Regulatory compliance Filling in accordance with the Prepackaged Goods Ordinance is possible
Viscosity Up to 150 mPas; higher viscosities available upon request
Media Low-viscosity and slightly foaming fluids
Filling methods Above- and below-level filling methods
Operation Single-person operation via control terminal
Program management Integrated filling programs
Safety Password protection, container detection, integrated safety features
Pump control Automatic activation and deactivation of feed pumps
Feeding Magnetic pumps or other pump systems
Design Stainless steel filling table
Number of containers Adjustable
System expansion Can be combined with FLUX pumps, drives, and accessories
Delivery Calibratable

 

Other Filling Systems

Manual Filling Systems

Manually fill various media quickly and safely.

Semi-automatic systems

Use a flow meter to precisely measure out preset quantities and fill containers with consistent results.

SAFETEC Pump Set

Safely and carefully empty enclosed IBCs and drums.

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