VISCOFLUX mobile S

The VISCOFLUX mobile S drum emptying system transfers highly viscous, pasty and non-free-flowing media from drums. The mobile process unit is suitable for hygienic applications in food, pharma and cosmetics. It also efficiently and gently empties conical drums, cardboard drums and sea container drums with aseptic bag.

Features

  • Mobile and Compact Drum Emptying System
  • Designed for use in hygienic environments
  • Process unit made of stainless steel
  • Electronics and battery are moisture-sealed
  • Low-dead-space design with IP 66 protection rating
  • Two chassis options available: narrow or wide
  • Suitable for standard drums, conical drums, and cardboard drums
  • Can also be used with shipping container drums equipped with an aseptic bag
  • Suitable for drums with typical transport dents
  • Motor, pump, support plate, and process seal can be customized
  • Pump, follow-up plate, and process seal available in FOOD version
  • Eccentric screw pump for low-shear, low-turbulence pumping
  • The motor can remain on the process unit during pump cleaning
  • Pumps available with a pulse generator for non-contact flow measurement

Advantages

  • Pumps difficult, high-viscosity fluids directly from the drum
  • Empties drums with residual quantities of less than 1%
  • Increases process reliability when handling sensitive media
  • Enables flexible use in different locations
  • Takes up little space in the production environment
  • Supports hygienic processes in the food, pharmaceutical, and cosmetics industries
  • Can be quickly cleaned and disassembled
  • Protects the medium through low-shear conveyance
  • Suitable for various types of drums and containers
  • Easy to operate during daily use
  • Offers various control options for the process

Technical Specifications

Feature Specification
Delivery pressure max. 15 bar
Viscosity up to 500,000 mPas
Fluids High-viscosity media that are just barely flowable, non-self-flowing media
Process unit Battery-powered, made entirely of stainless steel, IP 66, load capacity up to 100 kg, chassis available in two standard sizes
For drum diameters 560 mm or 571 mm
For conical drums 550 mm at the top, 515 mm at the bottom
For drums with a small opening Ø 540 mm at the top, Ø 571 mm at the bottom
Pumps Ø 53 mm, lengths 1,000 mm and 1,200 mm
Pump type VISCOPOWER F 580
Versions Also available in food-grade versions, compliant with EC 1935/2004 and FDA CFR 21
Motors Three-phase motors starting at 0.75 kW, helical gearmotors, air motors
Process seal NBR compliant with EC 1935/2004, FDA-compliant, or FKM
Power supply For motor or control box
Fittings Ball valves for compressed air supply and venting

Drive unit

Feature Specification
Battery Lead-acid 24 V / 9 Ah, maintenance-free
Charging Via separate charger
Supply voltage 100–240 V AC, 50/60 Hz
Charging time 4–6 hours with a fully discharged battery

Process device

Feature Specification
Protection class IP 66
Compressed air supply 6–8 bar, dry
Pump motor FPM 6 or FPM 8
Air consumption FPM 6 1,500 l/min at 6 bar flow pressure
Air consumption FPM 8 2,400 l/min at 6 bar flow pressure

 

Examples of Media

  • Media without intrinsic flow behavior
  • Media that outgas or react with oxygen
  • Greases up to Grease Class 3
  • Media without permissible air pockets
  • Media without permissible foreign particles
  • High-viscosity base materials and ingredients
  • Tomato paste concentrate
  • Paste-like spice preparations
  • Nut creams and nut pastes
  • Chocolate and caramel
  • Fruit concentrates
  • Creams and ointments
  • Zinc oxide ointments
  • Vaseline
  • Mascara and lipstick
  • Hair and body care products

Do you handle high-viscosity media in hygienic processes? FLUX can assist you with the design for the medium, containers, and process environment.

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