Safe and precise refueling with specialty fuels

Ex Drum Pump for Safe, Precise Fuel
Dispensing: Vehicles are refueled with specialty fuels from 200-liter drums – using the FP 425 Ex drum pump, the FMC 100 flow meter, and a semi-automatic volume control system ensures this is done precisely and safely.

Medium

Speciality fuels

Container

200-litre drums

Solution

Drum pump FP 425 Ex

The challenge

For component testing, vehicles are refueled with various specialty fuels from drums. This requires precise dosing, safe handling, and reproducible filling processes.

Explosion protection required

Highly flammable fuels require safe handling in areas at risk of explosion.

Precise dosing

Different test conditions require precisely defined fill quantities for each vehicle.

Avoid leftover quantities

Incomplete emptying leads to product loss and increased cleaning effort.

The solution:

FP 425 Ex Drum Pump for 99.98% residual and drum emptying

The FP 425 Ex drum pump, made of stainless steel, is designed to transfer low-viscosity and flammable fuels in hazardous areas. When combined with the FMC 100 flow meter and FLUXTRONIC®, it enables semi-automatic, volume-precise filling. A backflow preventer prevents the medium from flowing back and ensures 99.98% drum emptying with minimal residual quantities.

F 460 Ex Collector Motor

Commutator motor for reliable drive

FMC 100

Precise Volume Measurement with FLUXTRONIC®

gas nozzle

Controlled release into the vehicle's fuel tank

Application-Specific Accessories

Custom configurations available upon request

Filling Process

Semi-automatic fuel filling in repeatable steps  

1. Position the drum pump

The drum pump is installed in the 200-liter drum and is designed for use in hazardous areas.

2. Adjust the flow rate

The desired fill quantity is set via the control system.

3. Start filling

At the push of a button, fuel begins to flow into the vehicle.

4. Auto Shutdown

Once the target quantity is reached, the system stops automatically.

5. Repeat the process

The process can be repeated continuously for additional vehicles.

Result

99.98%

Drainage of Barrels

< 0,05 l

Remaining quantity per barrel

Downloads & Certificates at a glance.

Find brochures, data sheets, and certificates quickly—neatly organized and available at any time. Everything you need for planning, purchasing, and documentation is in the Media Center.

Products used

Series 400 Drum Pumps

For pumping low-viscosity fluids from any type of container

Commutator motors

For reliable and cost-effective operation

Flow meters

For manual or semi-automatic filling of a wide variety of fluids

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