Spare Parts Contact

Hygienic and precise filling of high-viscosity soap

Gentle, low-foam filling of high-viscosity
soapsHigh-viscosity, foaming liquid soap is filled from IBCs using an F 560 GS progressive cavity pump, gently, without pulsation, and optionally in a semi-automatic process.

Medium

Liquid soap, glycerine

Container

IBC

Solution

Progressive cavity pump F 560 GS with commutator motor F 458

The Challenge

High-viscosity, foaming liquid soaps and raw materials such as glycerin must be transferred from IBCs into various containers, in a reliable, hygienic, and reproducible manner.

Foaming

Foaming media make it difficult to fill containers evenly and can cause dosing errors.

High viscosity

Viscous soaps require gentle handling without high shear forces.

Reproducible quantities

Repeatedly filling the same volumes requires precise dosage control.

The solution:

F 560 GS progressive cavity pump

The F 560 GS progressive cavity pump with gearbox enables pulsation-free, gentle transfer of highly viscous and foaming soaps. Its compact design facilitates use in production environments. When combined with the FMO flow meter and FLUXTRONIC®, it creates a semi-automatic filling system for reproducible quantities. 

F 458 Commutator Motor

Reliable Drive for the Conveying Process

FMO Flow Meter

Precise Volume Measurement During Filling

Switching amplifier

Control system for reproducible dosing

Application-Specific Accessories

Custom configurations available upon request

Process Flow

From the IBC to precise filling in just a few steps.

1. Position the pump

The compact unit is installed directly on the IBC or, alternatively, as a TR version at the outlet.

2. Start the grant

The eccentric screw pump starts up and delivers the fluid continuously and without pulsations.

3. Gently convey the medium

Low shear forces prevent foaming and ensure product quality.

4. Measure out exact quantities

Flow meters and control systems enable the consistent filling of identical volumes.

Gentle pumping without foam formation

The eccentric screw pump operates with very low shear forces. This significantly reduces foaming and preserves the structure of the liquid soap.

Result

Gentle, pulsation-free pumping of high-viscosity soaps

Significantly reduced foaming during the filling process

Reproducible filling volumes through measurement and control technology

Flexible use even when access to containers is difficult

Downloads & Certificates at a Glance.

Find brochures, data sheets, and certificates quickly—neatly organized and available at any time. Everything you need for planning, purchasing, and documentation is in the Media Center.

Go to the Media Center

Products used

Progressive cavity pumps VISCOPOWER

Pure Power for low- to high-viscosity fluids

To the Product Overview

Commutator motors

For reliable and cost-effective operation

To the Product Overview

Flow meters

For manual or semi-automatic filling of a wide variety of fluids

To the Product Overview

More real-world application reports

Specific application scenarios, suitable setups, and clear solutions, our application reports show how FLUX pumps are used in real-world applications.

Efficiently and nearly completely emptying Vaseline from drums

View Case

Filling Ethanol Without Loss and with Explosion Protection

View Case

Feeding exfoliants into the filling line hygienically and gently

View Case

Filling Essential Oils and Fragrance Oils Safely and in an Explosion-Proof Manner

View Case

Get in touch.
Find documents.

Sales & Advice

Select a pump suitable for the application
We determine the medium, flow rate, viscosity and operating environment.

Request a consultation

Requests for quotations

Please send us your requirements
We will assess your requirements and advise you on the most suitable option.

Get in touch

Service & Support

Documents for planning, operation and servicing
Find user manuals, dimension sheets, technical specifications and FAQs.

To the service section